Monday, November 24, 2014

Making a king sized headboard - part 4

With the frame of the headboard assembled it was time to embellish and add the components that will tie the design to rest of the furniture in our bedroom. The original bedroom set included the headboard, two bureaus a mirror and night stand. The remaining pieces all have a similar profile at their top that includes a cap and angled molding. The angle is different on each piece but they all have the same structure.

The cap was easy, just a straight board ripped to length and width. The hardest part was dialing in the length and width, which had to over hang the molding equally on the front and sides by an eye pleasing and similar-to-the-existing-furniture amount. About half an inch, maybe a bit less.

I marked out the molding's profile on the end of a board and colored in the area to be kept.

Tuesday, November 11, 2014

Making a king sized head board - Part 3

I hadn't realized just how long it has been since I last updated the blog. To my loyal followers (both of you), I apologize. Progress has been slow but steady, and I found myself dragging my feet on some of the components I was less familiar with, afraid to mess up what I completed so far. The firsts on this project were cutting rabbets using a dado stack, making my own molding and cutting miters in that molding.

All of the joinery for the frame has been completed and much of it was cut by hand. With a few mortises under my belt I am becoming more comfortable with digging them out on the drill press and cleaning them up with chisels. I wussed out on the tenons and cut further away from the lines than I should have. This left lots of cleanup before final fitting.


Wednesday, September 24, 2014

Making a king sized head board - Part 2

I like working with rough lumber because I get more of a sense of freedom working with raw materials. I have the luxury of doing so mostly because I have a thickness planer, which doubles as a jointer when using a jig. I did not have that luxury this time around.


Monday, September 15, 2014

Local wood from a local sawyer

The time has come to build some new furniture for the new house. The item at the top of this list is a headboard. When we replaced our queen sized torture device with a king sized "sleep surface" the old head board went to the basement and eventually to craigslist.

The bedroom set is craftsman style made of a feau oak (foak?). Regardless, it looks nice, is damn heavy and we have no intention of replacing it. I'm the only one who notices the long grain where there should be end grain on the tops of the night stands and dressers.

Thursday, August 28, 2014

Refinishing a storage bench with milk paint

I recently took a detour from my woodworking projects and refinished a storage bench. My wife picked this up not long after we moved in to the house last winter with the hopes that I would repaint it. This honey-do item was bumped to the top of the list a few weeks ago and while not really a wood chip making or joinery cutting type project, it gave me an opportunity to try out milk paint which will most likely be a finish of choice on a future piece.

Antique store find


Sunday, July 13, 2014

The completed bench

Finishing the bench was bitter sweet. In this case the journey was at least as good as the destination. The build offered me some firsts such as mortise and tenons (draw bored no less), flattening by hand, using winding sticks and overall a significant amount of hand tool use. The result is a flat bench top and a stout vise, both of which are major upgrades over my old bench.



Monday, June 16, 2014

All your base...

I put the final drop of glue and a few screws in the base of my bench last night. The completed assembly is rock frickin solid. The joinery consists mostly of mortise and tenons, which attach the stretchers to the legs and the legs to the bench top. I used a few screws to reinforce the bench top attachment, but I don't think they were needed.

All the tenons were cut by hand and the mortises were roughed out at the drill press or by cordless drill and squared up with chisels. I won't get in to the construction details that have been blogged about by a myriad of other woodworkers, instead I'll let a few pictures do the talking.